GENIE S-60 S-60XC S-60HC S-65 65TraX AERIAL BOOM LIFT PARTS MANUAL BOOK CATALOG
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eBay Pages:304 S-60, S-65, S-60X, S-60XC, S-60HC and TRAX AERIAL BOOM LIFT PARTS MANUAL BOOK CATALOG How to Read Your Serial Number……………………………………3 Parts Stocking List………………………………………………………..7 How to Order Parts……………………………………………………….8 Service Parts Fax Order Form………………………………………..9 Electronic Version Click on any page number to view the figure. 001 Parts Stocking List 001.1 Parts Stocking List……………………………………………..10 100 Decals 101.1 Word, Hydraulic Tank Side,Non-Steer End, ANSI and Australia (to SN S6015A-30299)…………………………………..12 101.2 Word, Hydraulic Tank Side,Non-Steer End, ANSI and Australia (from SN S6015A-30300)……………………………….16 102.1 Word, Engine Side, Steer End, ANSI and Australia (to SN S6015A-30299)…………………………………………………….20 102.2 Word, Engine Side, Steer End, ANSI and Australia (from SN S6015A-30300)…………………………………………………….22 103.1 Word, Booms, ANSI and Australia (to SN S6015A-30299)………………………………………………………….24 103.2 Word, Booms, ANSI and Australia (from SN S6015A-30300)………………………………………………………….26 104.1 Word, Platform, ANSI and Australia (to SN S6015A-30299)………………………………………………………….28 104.2 Word, Platform, ANSI and Australia (from SN S6015A-30300)………………………………………………………….30 105.1 Symbol, Hydraulic Tank Side,Non-Steer End, ANSI and CE (to SN S6015A-30299)…………………………………………..32 105.2 Symbol, Hydraulic Tank Side,Non-Steer End, ANSI and CE (from SN S6015A-30300)……………………………………….34 106.1 Symbol, Engine Side, Steer End, ANSI and CE (to SN S6015A-30299)………………………………………………………….36 106.2 Symbol, Engine Side, Steer End, ANSI and CE (from SN S6015A-30300)…………………………………………………….38 107.1 Symbol, Booms, ANSI and CE (to SN S6015A-30299)………………………………………………………….40 107.2 Symbol, Booms, ANSI and CE (from SN S6015A-30300)………………………………………………………….42 108.1 Symbol, Platform, ANSI and CE (to SN S6015A-30299)………………………………………………………….44 108.2 Symbol, Platform, ANSI and CE (from SN S6015A-30300)………………………………………………………….46 200 Drive Chassis Components 201.1 Steer End………………………………………………………….48 202.1 Non-steer End…………………………………………………..52 203.1 Oscillate Valve…………………………………………………..56 204.1 TraX Option Steer End………………………………………..58 205.1 TraX Option Non-steer End………………………………….60 206.1 TraX Option Components……………………………………62 300 Turntable Components 301.1 Tank Side – View 1 (to SN S6015A-30299)…………….64 301.2 Tank Side – View 1 (from SN S6015A-30300)…………68 302.1 Tank Side – View 2 (to SN S6015A-30299)…………….70 302.2 Tank Side – View 2 (from SN S6015A-30300)…………72 303.1 Tank Side – S-60 HC Turntable (to SN S6015A-29585)………………………………………………………….74 304.1 Tank Side – Diesel Fuel Tank Installation……………….76 305.1 Tank Side – Gasoline Fuel Tank Installation……………78 306.1 Ground Control Box, with Hour Meter – View 1, External…………………………………………………………………….80 307.1 Ground Control Box, with Hour Meter – View 2, Internal………………………………………………………………………82 308.1 Ground Control Box, with LCD Readout Screen – View 1 External………………………………………………………………….84 309.1 Ground Control Box, with LCD Readout Screen – View 2 Internal……………………………………………………………………88 310.1 Engine Side (to SN S6015A-30299)……………………..90 310.2 Engine Side (from SN S6015A-30300)………………….94 311.1 Engine Side – S-60 HC Turntable (to SN S6015A-29585)………………………………………………………….98 312.1 Turntable Covers (to SN S60-30299)…………………..100 312.2 Turntable Covers (from SN S60-30300)……………….102 313.1 Wire Harness Diagram……………………………………..104 400 Manifolds and Pumps 401.1 Function Manifold…………………………………………….108 402.1 Traction Manifold, 2WD……………………………………..112 403.1 Traction Manifold, 4WD……………………………………..114 404.1 Platform Rotate and Jib Boom/Platform Rotate Manifold…………………………………………………………………..116 405.1 Pumps……………………………………………………………118 406.1 Brake and 2 Speed Manifold……………………………..120 500 Engine Components 501.1 Ford MSG-425 EFI, View 1………………………………..122 502.1 Ford MSG-425 EFI, View 2………………………………..124 503.1 Ford MSG-425 EFI, View 3………………………………..126 504.1 Ford MSG-425 EFI, View 4………………………………..128 505.1 Perkins 404D-22………………………………………………130 506.1 Perkins 404F-22, View 1……………………………………134 507.1 Perkins 404F-22, View 2……………………………………136 508.1 Perkins 404F-22, View 3……………………………………138 509.1 Perkins 404F-22, View 4……………………………………140 510.1 Deutz D2011L03i, View 1………………………………….142 511.1 Deutz TD2011L04i, View 1………………………………..146 512.1 Deutz TD2011L04i, View 2………………………………..148 513.1 Deutz D2.9L4, View 1……………………………………….150 514.1 Deutz D2.9L4, View 2……………………………………….152 515.1 Deutz D2.9L4, View 3……………………………………….154 516.1 Deutz D2.9L4, View 4……………………………………….156 517.1 Deutz D2.9L4, View 5……………………………………….158 518.1 Deutz TD2.9L4, View 1 (from S60TX16H-30877)…..160 519.1 Deutz TD2.9L4, View 2 (from S60TX16H-30877)…..162 520.1 Deutz TD2.9L4, View 3 (from S60TX16H-30877)…..164 521.1 Deutz TD2.9L4, View 4 (from S60TX16H-30877)…..166 522.1 Deutz TD2.9L4, View 5 (from S60TX16H-30877)…..168 600 Boom Structure Components 601.1 Linkage Assembly…………………………………………….170 602.1 Boom Components, View 1……………………………….174 603.1 Boom Components, View 2……………………………….176 604.1 Boom Limit Switch -S-60X, S-60XC and S-60TraX ANSI Models…………………………………………………………………….178 605.1 Boom End Components, S-60, S-60TraX and S-65TraX………………………………………………………………….180 606.1 Boom End Components, S-65……………………………182 607.1 Boom End Components, S-60HC (to SN S6015A-29585)………………………………………………………..184 608.1 Boom End Components, S-60X and S60XC………..186 609.1 Boom End Components, Load Sense, S-60 and S-65 CE Models……………………………………………………………….188 610.1 S60 HC Primary Boom Components (to SN S6015A-29585)………………………………………………………..190 611.1 Cable Track……………………………………………………..192 700 Platform Components 701.1 Platform Installation………………………………………….194 702.1 Platform Control Box – View 1, External……………….196 703.1 Platform Control Box – View 2, Internal………………..200 704.1 Joysticks…………………………………………………………202 800 Hydraulic Hose Routing and Fittings 801.1 Function Manifold, View 1………………………………….204 802.1 Function Manifold, View 2………………………………….206 803.1 4WD Traction Manifold………………………………………208 804.1 2WD Traction Manifold………………………………………210 805.1 Oscillate Option……………………………………………….212 806.1 Hydraulic Generator Option……………………………….214 807.1 Hydraulic Oil Cooler Option……………………………….216 808.1 Welder Option………………………………………………….218 900 Accessories 901.1 Drive Lights, Alarm and Beacon Packages………….220 902.1 Control Box Cover, Pinch Guard and Tool Tray……..222 903.1 Half Mesh and Swing Gate………………………………..224 904.1 Tri-Entry Platform and PlatformToeboard……………..226 905.1 Panel Cradle and Pipe Cradle……………………………228 906.1 Platform Work Lights………………………………………..230 907.1 Operator Protective Structure…………………………….232 908.1 Aircraft Protection, Standard Entry, S-65……………..234 909.1 Aircraft Protection, Swing Gate, S-65………………….236 910.1 Air line and Power to Platform……………………………238 911.1 Hostile Environment, Boom Wipers…………………….240 912.1 Hostile Environment, Turntable Components………..242 913.1 Hostile Environment, Cylinder Bellows and Cable Track……………………………………………………………………….244 914.1 Hostile Environment, Engine Air Pre-Cleaners……..246 915.1 Welder Option, Chassis Components………………….248 916.1 Welder Option, Platform Components…………………250 917.1 Welder Option, Generator Components………………252 918.1 Welder Option, Manifold Components…………………254 919.1 Gauge Option………………………………………………….256 920.1 Cold Start Package…………………………………………..258 921.1 Hydraulic Oil Cooler Option……………………………….260 922.1 Hydraulic Generator………………………………………….262 923.1 2nd LP Tank Carrier………………………………………….264 924.1 Tow Package……………………………………………………266 925.1 Circuit Board Heater Option………………………………268 926.1 Fall Arrest Bar………………………………………………….270 927.1 Operators Protection Alarm……………………………….272 Indices Part Number Index…………………………………………………….274 Part Description Index……………………………………………….283 Cross References Fittings Cross Reference……………………………………………298 This factory manual is distributed freely and globally under the terms of the GNU Public License, the GNU Lesser General Public License (LGPL), with free/open distribution license As demonstrated by EU Laws reported by Commission Regulation (EC) N1400/2002 article 4 (2) of 31 July 2002 car makers must give to independent garages and other interested persons, access to repair information. 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